Browsing by Author "Uzun, A, Turker, M"

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Friction stir welding of foamable AlSi7 reinforced by B4C
(2016-06-01) Uzun A., Turker M.; Uzun, A, Turker, M
Friction stir welding was successfully performed on B4Creinforced foamable AlSi7 materials produced via a powder metallurgy route. Starting materials of 1 wt.% TiH2, 7 wt.% Si and 6 wt.% B4C were mixed with aluminum matrix powder. Mixed powders were then pressed, extruded and rolled for the production of foamable materials. Microstructural and macrostructural examination along with microhardness and tensile tests were performed to evaluate the weld zone characteristics of foamable materials welded by friction stir welding. Tunnels or needle-shaped gaps were observed in the macrostructures of the weld zones of samples joined at 1 250 rpm and 2 000 rpm rotational speeds. Moreover, the rough surface in the welding zone of materials decreased with increasing rotational speed. Defect-free joints were observed for samples at 1 600 rpm rotational and 40 mm min-1 traverse speeds. There was no significant difference between the microstructures of the weld zone and the base material in terms of particle size and distribution. It was observed that the B4C particles in the nugget zone were partly directed or clustered as a result of the physical mixing. Ultimate tensile strength values of B4C-reinforced foamable AlSi7 materials joined by friction stir welding were found to be lower compared to the base material. The maximum ultimate tensile strength of 135 MPa was obtained at a 1 600 rpm rotational speed and 40 mm min-1 traverse speed. The minimum tensile strength in the samples of 95 MPa was obtained at a 1 250 rpm rotational speed and 80 mm min-1 traverse speed. In all welding conditions, the hardness in the nugget zone increased compared to the base material.
The effect of production parameters on the foaming behavior of spherical-shaped aluminum foam
(2014-01-01) Uzun A., Turker M.; Uzun, A, Turker, M
The effect of production parameters on the foaming behavior of spherical-shaped aluminum foam was studied. Elemental powders of Alumix 231 and 1% TiH2 were mixed, compacted at 600 MPa pressure by using a uniaxial action press to produce blanks with 50×30×10 mm in dimensions. These blanks were pre-heated at 550 °C in a furnace for 180 min and then deformed by 10, 30, 50 and 70% by using an eccentric press. They were cut into square shape and foamed at temperatures between 650 °C and 710 °C. It was experimentally found that, the volume expansion rate of foam increases but the maximum foaming duration decreases with increasing the deformation rate and foaming temperature. In these studies 70% deformation and 3.5 minutes foaming duration were found to be the best for the production of spherical foams. This was determined by obtaining the maximum expansion, lower density and homogeneously distributed pores with spherical foams. It was also found that 10% deformation rate was not enough for foaming.
The investigation of mechanical properties of B4C-reinforced AlSi7 foams
(2015-09-01) Uzun A., Turker M.; Uzun, A, Turker, M
In this study, the mechanical properties of B4C-reinforced AlSi7 foams produced by using a powder metallurgy method were investigated. For this purpose, Al foams containing B4C at various ratios (0, 2, 4 and 6 %) were prepared with dimensions of 30 × 30 × 14 mm and 110 × 15 × 14 mm for compression and bending tests. Both tests were performed at a 1 mm min-1 strain rate. According to the experimental results, the compressive stress of B4C-reinforced/unreinforced AlSi7 foams, whose relative densities were close to each other, for 10 % strain increased about 15% with the addition of B4C. Although energy absorption values of B4C-reinforced/unreinforced AlSi7 foams were in a complex correlation for 60 % strain, the amount of absorption energy increased with the increase in relative density and the amount of B4C. Bending strength increased due to strain hardening that occurs with the addition of B4C to AlSi7 foams. While maximum bending strength was 0.9 kN in unreinforced materials, it was ∼1.15 kN in 6 % B4C-reinforced AlSi7 foams. Thus, the bending strength of B4C-reinforced materials is higher by ∼ 28 %.